My workshop is situated on
Wind Dancer Farm, a 15 acre, 120 year old horse farm near Cincinnati, Ohio, surrounded by a beautiful hardwood forest.


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I hand-craft quality, one-of-a-kind Dreadnought and OM size guitars, solid body electrics, and high-end Tenor/Baritone/Bass ukuleles for the discriminating musician.  All tone woods are carefully selected for the best possible qualities.  The hallmark of my instruments is an uncompromising attention to fit and finish and innovative use of a variety of unusual materials, including salvaged and seasoned old growth woods found here on the farm.  I also build instruments to my own specifications that will be available for direct sale.

My craftsmanship, quality, and designs are inspired by a lifetime association with music and stringed instruments.  I play them and know what I like.  My hope is that you like the same things I do.  Please be sure to read ALL of my website to get to know me and what I do before you decide to place an order.

Jeff Bosworth
Luthier and Owner

Proudly 


What's New
I accept
PayPal
Exclusively!

I do not have the ability to directly process credit cards. It is more costly to do that and would increase my prices. PayPal allows me to safely accept virtually any financial instrument, anywhere in the world, for a very low cost and I can pass those savings on to you.


1/3/12 - Coming Soon! Lanikai Ukulele! I have been asked by the Hohner company to become an internet dealer for their superb line of Lanikai ukulele. They have a great selection of ukes in a variety of sizes and tonewoods that rival the very best ukulele brands out there. And, most importantly, their inventory and availability is exceptional. I'll be creating a new page soon displaying all the ukes I will be able to offer. Stop back in the near future to browse it.

3/11/11 - New! Custom Rosette Decals. Five new designs to choose from and three sizes. See my Rosettes page... Samples:


1/21/11 - Custom-made Cigar Box Ukulele! As a result of a collaboration between Charles Zuber, Kala Ukulele, and me, I am now offering custom-made, one-of-a-kind cigar box ukulele. Charles is a very talented uke customer of mine who works in one of the Barclay-Rex tobacco shops in Manhattan, NYC. These are his idea. He's sent me some very cool cigar boxes - the good kind, made of mahogany and other quality wood with excellent joinery and interesting designs. By special arrangement with Kala, I am acquiring their well-crafted mahogany necks, rosewood fretboards, and quality geared tuning machines to assemble to the cigar boxes along with polished rosewood bridges from Stewart MacDonald Luthier's supply. Stainless steel bridge screws are hidden by paua abalone dots from Australia. Saddles are genuine bone. The headstock can be overlaid with hand-selected  exotic wood veneers such as Carpathian elm burl, padauk, and bloodwood. Your choice of Aquila or Worth strings. High-end Gotoh tuners are also available for additional cost. The ukes will be principally sold at the Manhattan tobacco stores and are available direct from me on a limited basis.

For prices, see my Custom Orders page. Note that prices may vary depending on the quality and rarity of the cigar box. It takes a while for Charles to collect and send me just the right cigar boxes and then I build each uke by hand. So be prepared for a wait (though not as long as a scratch built instrument). A current project involves building a custom uke from an antique cigar box a customer has had for quite some time. You may want to convert that old cigar box into a uke, too. Contact me to place an order and be sure to read the custom order page to understand the process for my custom creations.


4/1/10 - J.W. Bosworth Custom Guitars is now an authorized dealer for the super high-quality line of Mi-Si Electronics Design battery-less preamps and accessories.
A web page with product pictures, descriptions, technical data, and competitive prices will be posted on this site soon. Check back frequently.

3/26/10 - Prices on K&K Sound Pickups and Accessories have been slashed 10%! See the K&K Sound page for details.

October 20, 2009. I am now an authorized dealer for K&K Sound acoustic pickups, preamps, and accessories. See the list of K&K Sound products and my special prices by clicking here or the logo to the right.

Sept. 23, 2008 - By request, I will now be adding a "Gray Squirrel" brand of fretted mountain dulcimers to my line of hand-made instruments. Look for some interesting designs and tone wood options. Note: I have a pet gray squirrel named Chipper who I rescued as a tiny baby 2 years ago. After many failed attempts to release him back into the wild (he refused to be left out in the woods), he has taken up residence in my office in a huge multilevel ferret cage. He's my buddy and I am the only one who can handle him without gloves. There's more to the story, just ask me if you want to know.


Sept. 10, 2008 - J. W. Bosworth Custom Guitars is now an authorized Kala Brand Music Company Dealer in the Midwest and online! The Kala Ukulele catalog and my price list is available here.

Sapele/Englemann Spruce Tenor Ukulele Now Under Construction (click pictures for larger image):

This uke will have nicely ribboned sapele sides, back and neck, neck is hand-carved; a hand-picked Englemann spruce top; custom designed spruce top bracing; hand-laid Australian Paua abalone rosette with bloodwood accents; Martin-style backstripe, rosewood fretboard and hand-carved bridge; Paua abalone fretboard dots; ebony bridge pins with abalone dots; bloodwood headstock veneer; bone nut and saddle; bloodwood bindings; gold Gotoh enclosed geared tuners with amber knobs; hand-rubbed gloss lacquer finish, and many other features.  The uke's design is based on an original plan by Hana Lima 'Ia of Honolulu, HI, but adds features of the early C. F. Martin ukuleles.  See my custom instrument information here.

  • Overall length: 27-1/8"
  • Scale length: 17"
  • Total frets: 18
  • Frets to the body: 14

A K&K Sound pickup and preamp is installed.


Gluing neck scarf joint

Neck and sides being
fitted

Neck joint fitting. This method of joining the neck to the body is called Spanish style. It ensures a very strong joint

Edge gluing bookmatched halves of the Englemann spruce top. The edges have been jointed and then sanded to perfectly join together with no visible seam
Update, July 27, 2009:      

Here, the Paua abalone rosette pieces have been edge matched and glued in place on the spruce soundboard. Under it is the sapele back that has been bookmatched and edge glued with a Martin-style marquetry backstripe.

It's not easy to see it, but inside the soundhole is a ~1/8" wide veneer of Bloodwood. This will match the body purfling as well as the headstock veneer.


View of the sapele back with the backstripe. Both the soundboard and the back have since been thickness sanded and all the glue marks are gone.

The backstripe is laid up with tiny pieces of mahogany, poplar, and maple.




Views of the sapele neck being rough shaped. Large areas were carved out using my drill press with a hole saw and sanding drums, my table saw with a jig to create the curvature of the heel, and my band saw for the tapered areas.

Rough shaping is probably the hardest and slowest task. I work with a sharp chisel, a rasp, and a Dremel tool to get the shape just as I want it. The sapele is both hard and soft - difficult to shape but easy to damage. No following of plans here, it's all by eye...
 


Two views of my Go-Bar deck being used to clamp the carved spruce back braces during gluing.

I pre-shape my braces using a scroll saw and once they are glued in place, I use a sharp chisel to fine tune them.


8/4/09: Top and back with carved spruce braces
 installed.


This laser-cut rosette can be installed to appear to float in the soundhole. It doesn't affect tonality or volume and adds a beautiful accent to the ukulele. Other sizes, designs and wood types are available. These rosettes can also be installed in dulcimers and guitars as sound port covers.


Top braces close up. Note the scalloping that is more typically used on larger acoustic instruments.


Back braces close up with label. (Note: the braces are quite straight. The camera's wide angle lens makes them look curved and not quite parallel)


Gluing top to sides in jig. Kerfing (1/4" square blocks of mahogany) is being glued in to strengthen the joint.



Close-up of kerfing inside lower bout. Kerfing also provides the wood depth needed for the binding channels while still maintaining top/side joint strength.

I sent the Bloodwood headstock veneer and my digitized logo to a friend, Al Ursich, who owns a "digital" workshop. Using a 20W laser engraver, this is what he produced. The name will be painted black and the guitar shape will be gold leafed - all by hand.
See more of Al's work at the Pocono Digital Woodshop.


Back of headstock with veneer laminates. Bloodwood on top, then white, then black.


Kerfing installed, back ready to be glued on.

But wait!

Let's install a K&K Sound Twin Spot pickup system and a K&K Sound PrePhase preamp before we put on the back. The pickups are installed directly under the bridge saddle position and in between pairs of strings.


View of the gold endpin switch jack. This will match the gold Gotoh geared tuners.

K&K Sound PrePhase preamp peeking out of the soundhole. This has a volume control and a tiny switch to control the output phase of the pickups. This is very effective in cutting down on feedback.

This little baby, when plugged into my Peavey amp at volume level 3, just about knocked me out of the room when I tapped on the soundboard. Incredible sensitivity and tonal qualities.

This series shows how the back is glued to the sides of the ukulele.

I'm using spool clamps that were originally designed for violin building.

8/5/09. New tenor uke tonewood set from Pat at YKnotWood - Pau Ferro, also known as Brazilian Rosewood.

Another new uke tonewood set from YKnotWood - Satinwood from Ceylon (Sri Lanka).

A similar ukulele is also under construction with lightly figured premium Oregon myrtle back and sides. Myrtle is much like maple in its tonal qualities. The back halves in this picture are actually the same color - the lighting makes one look darker than the other.
See my Custom Orders page to order a solid-body Fender Telecaster style electric guitar...


Tonewood Samples (click picture for larger image):

Jatoba (South American/
Brazilian Cherry)
Bubinga Sapele Mahogany
Jatoba is an exceptionally hard and dense wood. It dulls steel tools rapidly. This wood will be used as a substitute for now scarce Koa since its grain and color is very similar. The hardness allows for a slightly more ringing tone than Koa. Jatoba is an exclusive to my instruments - not found elsewhere. Bubinga has qualities very similar to both Rosewood and Mahogany. It is popularly used for backs and sides as well as necks and bridges. The figure in this piece is quite beautiful up close and the color is a rich, dark rose.

Lexus uses this wood for interior trim in its high-end luxury cars.

Sapele, from Africa, is also frequently used for backs and sides as well as necks and bridges. It is an affordable substitute for Honduran mahogany. This piece has very distinctive grain and color.

Cadillac uses this wood in their STS model.

Note: These images are of the raw wood. No finish has been applied. Imagine what they will look like with a few coats of lacquer...


New Tools Added to Workshop (click picture for larger image). They are AWESOME!:

Grizzly 2HP 17" Band Saw with resaw fence Grizzly 18" Open End Drum Sander
 
Added 8/5/09: Blues Creek Guitar's Binding Machine by John Hall.  Used to accurately route out the channel in the edges of guitars/ukuleles, etc. for the binding material.  The guitar shaped carriage securely holds the instrument level while a laminate router with a bearing-guided straight bit floats on an articulated arm. The carriage is rotated with the instrument against the bit, making a perfect channel at any depth and height required.  At present, I will be capable of installing 0.040" and 0.060" bindings.  By purchasing additional bearings of different diameters, different size binding channels can be cut.  Simple and slick tool. (Larger image not available yet) Ridgid Oscillating Drum/Belt Sander
 
Coming Soon! Shark Pro Plus CNC Router. This computer-controlled router/carver will be used to shape guitar and ukulele components as well as create intricate 3-D designs in those components. I will also use this to make other custom wood items such as signs and carvings.  

 

Note: This site, like the instruments I'm building, is constantly being updated.
Come back frequently to see completed instruments for sale.

   

Copyright, 2012, J. W. Bosworth Custom Guitars
My logo was designed by customer Simon Ossitt of Leeds, Yorkshire, UK, proud owner of a new Kala Lacewood Tenor ukulele.